The CageKits E90 Sedan Rally Spec Roll Cage Kit is engineered for maximum strength, precision, and compliance with FIA Article 253 standards. Built from a combination of 1.75″ x .120″ 1020-1026 DOM and 1.5″ x .095″ 1020-1026 DOM tubing. The Rally platform uses larger primary structure sizes and enhanced geometry—surpassing both our Road Race Spec and Drift Spec kits in overall rigidity and safety-focused design. Designed specifically for the BMW E90 Sedan (2004-2011), each tube is CNC-notched, precision-bent, and laser-etched for exact placement—ensuring a clean, straightforward installation with no custom fabrication required. Made to Order — Ships Upon Completion Tubing Configuration (Main Structure – 1.75″ x .120″ DOM):Main Hoop, A-Pillars, Front Top Bar, Rear Down Bars, and Sill Bars (Supporting Structure – 1.5″ x .095″ DOM):Door Bars, Roof Bars, FIA Bars, Diagonals, Harness Bar, Dash Bar, Rear Strut Bar, Door Bar Supports, Anti-Intrusion Tubes, and Tube Gussets ReinforcementsThis kit includes 16 Ga steel taco gussets pre-cut for the Door Bars, Main Hoop and A-pillar bars, providing increased strength and rigidity throughout the cage structure. Door Bar Layout The E90S Rally Spec Roll Cage Kit includes a standardized door bar package designed for strength and compliance: Door Bar Style: X-Style Door Bar Depth: Non-Gutted *Brings the bars closer to the interior to allow working windows. OEM door cards cannot be fully retained and must be trimmed halfway horizontally or replaced with a sheet metal panel. Technical Details Built from 1.75″ x .120″ DOM and 1.5″ x .095″ DOM tubing CNC-notched joints for precise, tight fitment Laser-etched placement guides for easy tube identification Precision-bent to match E90S chassis geometry Includes 16 Ga taco gussets for key junctions FIA Article 253–inspired design and layout Supersedes Road Race and Drift Spec structures in tube sizing and layout requirements Standardized Rally door bar configuration (Non-Gutted, X-Style) Installation & Compliance Notes Compliance Responsibility: Customers are responsible for verifying that this roll cage meets the rules and technical requirements of their racing organization or sanctioning body. Cages are optimized for competition and off-street applications. Want to see it in action? Check out our Instagram.Need install help? Media tab’s got you.
